Cold Storage Facilities & Warehousing

warehousing & cold storage facilities

Cold Storage facilities

Client: Kurdistan Regional Government

Project: construction of Cold Storage Building Location: Iraq Kurdistan Erbil Alwa area Lot area 2,800 sqm Built up area: 1,000 sqm Project construction duration: 60 days Construction type: Pre-Engineered steel building Construction material: Steel and Sandwich Panel

Project brief:

Design, fabrication and construction of Cold Storage Facility at Iraq Kurdistan Erbil Alwa area, to include site civil works for site dimension of 40m x 70m and construction of one storage building  20m x 50m and one administration office building 24m x 7m. The cold storage building foundation consist of raft reinforced concrete foundation, supporting steel portal frame and antibacterial sandwich panel of 100 mm thick for walls and ceiling.

The storage area consist of 10 ea storage rooms 10m x 7.4m, each cold storage room were occupied by two freezing units (main and emergency unit), one temperature control alarm. The administration area consist of 4 office areas 4m x 4m each.

dno warehousing & Storage

project Description
  • The foundation design of the warehouse facility was comprised of isolated spread footings system due to the long distance between the columns plus the high soil capacity at a shallow depth where this foundation system is the most economic solution, works included excavation, benching, shoring, casting a lean concrete layer 100 mm thick, form works and steel reinforcement, casting reinforced concrete footings of 35 MPA strength at 28 days and curing.

The warehouse had also a 25 MPA strength reinforced concrete slab on grade 150 mm thick to facilitate and support machinery movement, interior activities and storage shelves.

Client: DNO

• Project Name: Engineering, Procurement, Construction, Installation and Commissioning of Tawke Warehouse Facility. • Project Location: Iraq – Kurdistan, Province of Duhok, Zakho District, Tawke Oil Field. • Client: DNO IRAQ AS. • Project Duration: 120 Days. • Construction Period: April 2017 to August 2017 • Area: 960 m2 for the main warehouse, 180 m2 for the Hazardous materials storage shelters.

  • Structure:

The structure of the warehouse facility was designed by FNC engineering department in accordance with the up-to-date international codes and was manufactured in FNC production facility located in Iraq / Erbil, the framing was comprised of Hot-rolled and cold formed carbon steel profiles of grade S235JR and S275, the steel framing was sand-blasted and coated with multi-layer epoxy primer and coating. Quality control inspections on the welding and coating were performed to ensure that the framing is manufactured in accordance with the highest quality practices.

The erection of the steel structure on site was performed by a specialized staff in accordance with the best construction practices using fit-to-work inspected lifting equipment and complying with the HSE requirements to ensure the job meets, latest technologies were involved in the erection and aligning of the steel members such but not limited to laser alignment devices and Leica GNSS systems.

The steel structure included a mezzanine floor supported on spread footings and on the main framing within the warehouse area, this was designed to allocate a storage area for the light weight items and to improve the functionality of the facility.

 

Casting Concrete
Casting of 45 Mps concrete slab.covering an area of 2,000 Sft.

The roof sandwich panels are supported on the purlings of the steel frame, the exterior walls supported on the side railing and the partitions on cold formed steel profiles anchored to the concrete slab.

The partitions split the interiors to a main warehouse area, mezzanine floor, storage, 2 ea. Offices, coffee room, male and female restrooms

Floor & Ceiling:

The floor of the main warehouse area was coated with multi-layer industrial epoxy system to optimize the concrete surface durability and wear-resistance using SIKA products including but not limited to SIKAFLOOR -161, SIKAFLOOR -263 and SIKADUR Quartz Sand.

The offices, coffee room and restrooms floor were finished using high quality anti-slipping porcelain tiles and the ceiling finished by acoustic suspended 15 mm thick ceiling tiles supported on the steel framing and the concrete of the mezzanine floor using suspension rods.

The access to the warehouse area was designed to facilitate the movement of forklifts and personnel with consideration for emergency escape situation using the panic hardware for all personnel ingress/egress locations.

The vehicles access doors were comprised of 3 ea. Aluminum slats roll-up doors equipped with a high-quality motor operation mechanism and a chain with handle for manual operation.

The rooms doors and windows were manufactured from Aluminum extruded profiles and high-quality lock set, hinges, handles and closers.

Casting Concrete
Casting of 45 Mps concrete slab.covering an area of 2,000 Sft.
Excavation of Foundation Footings
The foundation design of the warehouse facility was comprised of isolated spread footings system due to the long distance between the columns plus the high soil capacity at a shallow depth where this foundation system is the most economic solution,
Foundation - Steel Re-enforcement Works
works included excavation, benching, shoring, casting a lean concrete layer 100 mm thick, form works and steel reinforcement, casting reinforced concrete footings of 35 MPa strength at 28 days and curing. The warehouse had also a 25 MPa strength reinforced concrete slab on grade 150 mm thick to facilitate and support machinery movement, interior activities and storage shelves.
Concrete foundation Works
Concrete Structural footings
Erection of Steel Structure
The erection of the steel structure on site was performed by a specialized staff in accordance with the best construction practices.
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Epoxy Application
FNC in house certified applicators applying high density EPOXY Anti - slip / Static flooring surface.
Completion of EPOXY Application
The project was successfully completed for DNO with in time meeting all international Standards
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The electrical system of the warehouse was designed and implemented in accordance with British Standards BS 7671, the works included installation of EMT conduits, high quality cables rated for high temperatures, certified distribution panels, UL certified fire alarm system, lightning protection and grounding for the entire electrical system.

The fixtures including but not limited to IP65 boxes, receptacles, switches, LED Floodlights, Emergency lights, Exit signs, smoke and gas detectors, LED lights, Water heater, exhaust fans, Rj45 sockets, rack and patch panel were procured from CE or UL certified manufacturers and installed in accordance with the best practices and methods, all activities were supervised by FNC quality control department.

The Facility was equipped with an elevated stainless steel 20,000 L tank with pumping station. All plumbing for water supply comprised of hot welding PPR pipes and fittings, the sewage networks comprised UPVC pipes and fittings, the sewage works included construction of 60,000 L concrete septic tank and connecting the sewage line to it.

Rain water collection system was installed using galvanized steel gutters around the roof panels and UPVC downspouts to direct the water to small concrete manholes to divert the rain water out of the site area, all plumbing works were designed and performed in accordance with the International Plumbing Code.

 

The scope included provision and installation of heavy-weight storage shelving with 144 Tons total capacity consisting of 16 Shelves, each shelf 2700 x 3100 x 1000 mm with 3 tiers for each, the capacity of each tier is 3 Tons.

FNC also provided and installed light-weight storage shelving with 48 Tons total capacity consisting of 40 ea. shelves, each shelf 2000 x 2200 x 700 mm with 4 tiers for each, the capacity of each tier is 300 Kg.

zubair oil field Storage facilities

ZUBAIR OIL FIELD DEVELOPMENT PROJECT - NORTH NEW DEGASSING STATION(DGS) TEMPORARY FACILITIES BUILDINGS

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Exterior cladding 100 mm Sandwich panel
Final completion stage
Exterior concrete works being formed with entrance ramp.
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Exterior of storage Facility
Final Completion stage
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project Description
  • The foundation design of the warehouse facility was comprised of isolated spread footings system due to the long distance between the columns plus the high soil capacity at a shallow depth where this foundation system is the most economic solution, works included excavation, benching, shoring, casting a lean concrete layer 100 mm thick, form works and steel reinforcement, casting reinforced concrete footings of 35 MPA strength at 28 days and curing.

The warehouse had also a 25 MPA strength reinforced concrete slab on grade 150 mm thick to facilitate and support machinery movement, interior activities and storage shelves.

Client: Samsung Engineering

Project: ZUBAIR OIL FIELD DEVELOPMENT PROJECT - NORTH NEW DEGASSING STATION(DGS) TEMPORARY FACILITIES BUILDINGS Location: Iraq Kurdistan Erbil Alwa area Lot area 2,800 sqm Built up area: 1,000 sqm Project construction duration: 60 days Construction type: Pre-Engineered steel building Construction material: Steel and Sandwich Panel

ZUBAIR OIL FIELD DEVELOPMENT PROJECT - letters of appreciation & accomplishments

Technical collage - kurkuk

kurkuk technical collage for applied art & Technology

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Exterior cladding 100 mm Sandwich panel
Final completion stage
Exterior concrete works being formed with entrance ramp.
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project Description
  • The foundation design of the warehouse facility was comprised of isolated spread footings system due to the long distance between the columns plus the high soil capacity at a shallow depth where this foundation system is the most economic solution, works included excavation, benching, shoring, casting a lean concrete layer 100 mm thick, form works and steel reinforcement, casting reinforced concrete footings of 35 MPA strength at 28 days and curing.

The warehouse had also a 25 MPA strength reinforced concrete slab on grade 150 mm thick to facilitate and support machinery movement, interior activities and storage shelves.

Client: municipality of Kurkuk

Project: construction of Cold Storage Building Location: Iraq Kurdistan Erbil Alwa area Lot area 2,800 sqm Built up area: 1,000 sqm Project construction duration: 60 days Construction type: Pre-Engineered steel building Construction material: Steel and Sandwich Panel

municipality of Kurkuk -

FNC awarded Turn key project for the design and construction of warehousing facilities in side the  Municipality of kurkruk  for the storage of educational books.

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Exterior cladding 100 mm Sandwich panel
Final completion stage
Exterior concrete works being formed with entrance ramp.
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project Description
  • The foundation design of the warehouse facility was comprised of isolated spread footings system due to the long distance between the columns plus the high soil capacity at a shallow depth where this foundation system is the most economic solution, works included excavation, benching, shoring, casting a lean concrete layer 100 mm thick, form works and steel reinforcement, casting reinforced concrete footings of 35 MPA strength at 28 days and curing.

The warehouse had also a 25 MPA strength reinforced concrete slab on grade 150 mm thick to facilitate and support machinery movement, interior activities and storage shelves.

Client: municipality of Kurkuk

Project: construction of Cold Storage Building Location: Iraq Kurdistan Erbil Alwa area Lot area 2,800 sqm Built up area: 1,000 sqm Project construction duration: 60 days Construction type: Pre-Engineered steel building Construction material: Steel and Sandwich Panel